dimensions are in inches [mm] hg series 2 / 27 www.hypertronics.com hypergrip ? - push/pull plastic circular connectors ? for medical and other high reliability applications ? customer-keyable (6 positions) ? 12 (hg2), 19 (hg3), 33 (hg4), or 80 (hg6) contact positions ? other contact configurations available upon request ? 1 amp per contact ? color coding ? overmoldable plug design ? front or rear panel mount receptacle design ? high-end engineering plastic components meet medical sterilizing and cleaning requirements ? crimp and solder cup contact terminations available (printed circuit tails available on panel mount receptacle) ? sealing option: ip67 (temporary immersion) when mated ? meets fingerproofing requirements of ul544 and iec60601 ?e? receptacle ?p? plug plug/receptacle mated with strain relief hg2 hg3 hg4 a ?1.014 [25.76] ?1.172 [29.77] ?1.250 [31.77] b 1.220 [30.98] 1.137 [28.87] 1.137 [28.87] c ?0.866 [22.00] ?1.007 [25.59] ?1.090 [27.80] d 0.272 [6.91] 0.272 [6.91] 0.272 [6.91] e 1.637 [41.59] 1.637 [41.59] 1.637 [41.59] f 3.265 [82.93] 3.500 [88.88] 3.500 [88.88] g ?0.502 [12.75] ?0.650 [16.50] ?0.710 [18.15] h ?0.656 [16.66] ?0.800 [20.36] ?0.880 [22.47] j 2.700 [68.56] 2.890 [73.47] 2.890 [73.47] k 3.724 [94.60] 3.880 [98.45] 3.880 [98.45] hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 27
hg series 2 / 28 www.hypertronics.com dimensions are in inches [mm] hg6 a ?2.026 [51.45] b 1.452 [36.87] c ?1.789 [45.45] d 0.669 [17.00] e 2.224 [56.50] f 4.950 [125.72] g ?1.452 [36.88] h ?1.467 [37.00] j 4.371 [111.02] k 5.265 [133.72] plug/cable receptacle mated hg2 only ?c? cable receptacle hg2 only hg6 only note: hg6 drawings are reduced to 50 percent and show optional strain relief. hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 28
dimensions are in inches [mm] hg series 2 / 29 www.hypertronics.com front mounting installation rear mounting installation general specifications - hypergrip contact diameter 0.016 [0.40] current rating 1 amp contact resistance < 8 milliohms contact extraction force each 0.5 ? 1.6 oz. contact life cycles up to 100,000 plug cycle life up to 20,000 breakdown voltage between contacts > 1000v dielectric withstanding voltage > 750v contact material and plating sockets: beryllium copper wires and brass body components 50in gold over nickel on wires, gold flash over nickel on termination pins: brass 50in gold over nickel insulation resistance > 5 x 10 4 megohms at 500 vdc temperature rating polyetherimide, lcp, silicone -40o c to 125o c up to 185o c processing sterilization steam autoclave, gamma, eto hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 29
hg series 2 / 30 www.hypertronics.com dimensions are in inches [mm] ordering information hg 2 p 4 g m r h g 12 04 3 size size: (2), (3), (4), (6) hypergrip plastic circular color coding g = lt gray (standard) d = blue m* = brown r = red v = green b* = black y = yellow w* = white n 1 = no color code outer shell color g = lt gray contact gender f = female sockets (standard receptacle) m = male pins (standard plug) n = no contacts strain relief size options 0 = no strain relief 3 = 3.00 - 4.50mm cable dia. range (hg2 only - optional) 4 = 4.50 - 6.50mm cable dia. range (hg2 only - standard) 5 = 7.00 - 9.00mm cable dia. range (hg3 only) 6 = 9.00 - 11.00mm cable dia. range (hg4 only) sealing option 1 = sealed 4 = unsealed type p = plug e = receptacle/panel c = receptacle/cable (c available on hg2 only) plating h = pins: 50in gold on contact surfaces, gold flash on terminations ah = sockets: 50in gold on contact surfaces, gold flash on terminations (omit for no contacts) termination s = solder cup (optional) r = crimp (standard) d = straight dip printed circuit (optional) panel receptacle only (omit for no contacts) accessories part numbers crimp tool positioner insertion tool receptacle insulator extraction tool afm8 or m22520/2-01 t2030 t1916 t2057 (hg2) t2085-20 (hg3) t2085-34 (hg4) t2085-85 (hg6) available contacts wire gauge (awg) female receptacle - standard crimp socket (standard) solder cup socket (optional) printed circuit terminal socket (optional) 26 ? 28 26 max. n/a male plug - standard crimp pin (standard) solder cup pin (optional) 26 ? 28 26 max. male receptacle - special order only crimp pin solder cup pin printed circuit terminal pin 26 ? 28 26 max. n/a female plug - special order only crimp pin solder cup pin 26 ? 28 26 max. size hg2 hg3 hg4 hg6 contact diameter 0.40mm 0.40mm 0.40mm 0.40mm positions 12 19 33 80 * color is special order only. note: 1) if n applies: plug and cable receptacle - specify no strain relief. panel receptacle - specify unsealed (no panel color code). hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 30
dimensions are in inches [mm] hg series 2 / 31 www.hypertronics.com keying position a (receptacle wiring end) keying position b (receptacle wiring end) note: 6 different keying positions possible - a through f. hg6 hg4 hg3 hg2 hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 31
hg series 2 / 32 www.hypertronics.com dimensions are in inches [mm] hg2 panel receptacles 12 position printed circuit board cutout ?a? key (d termination) 12 position printed circuit board cutout ?b? key (d termination) hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 32
dimensions are in inches [mm] hg series 2 / 33 www.hypertronics.com hg3 panel receptacles 19 position printed circuit board cutout ?a? key (d termination) 19 position printed circuit board cutout ?b? key (d termination) hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 33
hg series 2 / 34 www.hypertronics.com dimensions are in inches [mm] hg4 panel receptacles 33 position printed circuit board cutout ?a? key (d termination) 33 position printed circuit board cutout ?b? key (d termination) hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 34
dimensions are in inches [mm] hg series 2 / 35 www.hypertronics.com hg6 panel receptacles 80 position printed circuit board cutout ?a? key (d termination) hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 35
hg series 2 / 36 www.hypertronics.com dimensions are in inches [mm] panel cutouts hg2 hg3 hg4 hg6 hyp_08_2sec11.qxd:layout 1 7/31/08 10:49 am page 36
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